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Best Gen 3 Ford Raptor Suspension Upgrades: Kits, Bump Stops & Billet Parts

Foutz Motorsports · 2021-2025 Gen 3 Ford Raptor Suspension Guide

Best Gen 3 Raptor
Suspension Upgrades:
Kits, Bump Stops & Billet Parts

The Gen 3 F-150 Raptor and Raptor R leave the factory with more power than the chassis can use. Here is exactly what to change, in what order, and why — from the shop that built the first Raptor to race the Baja 1000.

Short Answer: What Are the Best Suspension Upgrades for a Gen 3 Ford Raptor?

Start with springs. New front and rear springs are the single best first suspension upgrade on a Gen 3 Raptor — they change ride height, ride quality and how the truck carries weight more than any other part at that price.

From there the order is: billet front upper control arms plus half tie rods with support sleeves, then rear bump stops and the front bump stop kit with limit strap, then the full front mid travel kit with billet rear links and panhard bar, then long travel rear suspension. If you still want more after that, the +3" wider front kit is the last jump.

Every Foutz part below is designed, laser cut, CNC bent, machined, MIG welded and finished in-house in Mesa, Arizona, and fits the 2021-2025 Ford F-150 Raptor and Raptor R.

The Gen 3 Raptor gave us a 5-link coil rear end, live-valve Fox internal bypass shocks, and — in the Raptor R — 720 horsepower. Ford built a genuinely great chassis. But it is still a production truck built to a price, and the places it gives up are predictable: soft factory springs, stock upper control arm bushings that bind, tie rods that bend, and a front end that runs out of travel long before the driver runs out of nerve.

At Foutz Motorsports we have been building and racing Ford off-road platforms since 1998. We built the very first Ford Raptor to run the Baja 1000 back in 2009. We do not guess where these trucks break — we have watched it happen, on our own rigs and on customers' rigs. Every part on this page exists because we saw a specific problem and built a specific fix.

The First Three Moves on a Gen 3 Raptor

Step Two Foutz Motorsports billet aluminum upper control arm kit for the 2021-2025 Gen 3 Ford F-150 Raptor
Billet Upper Arms + Half Tie Rods
CNC machined 6061-T6 billet, stock length
Serviceable uniballs replace binding factory bushings
Half tie rods fix the most commonly bent part
Support sleeves reinforce the factory rod ends
Direct bolt-on, no fender or track width change
Shop Billet UCA →
Step Three Foutz Motorsports Gen 3 Raptor front limit strap and bump stop kit for the 2021-2025 Ford F-150 Raptor stock lower arm
Bump Stop & Limit Strap Kits
Rear bump stops first, then the front kit
Progressive hydraulic control at full compression
Limit strap stops the shock from topping out
Keeps your factory lower control arms
Protects everything you bought in steps one and two
Shop Bump Stops →

Gen 3 Raptor Springs — The Best First Upgrade

Why Springs Before Anything Else?

Because springs set everything else. They determine ride height, how the truck sits with a bumper and a bed full of gear, how much of the shock's stroke you are actually using, and how the truck feels on every mile of road between you and the trail. No other single part changes as much for the money.

Factory Gen 3 Raptor springs are tuned for a compromise — comfortable empty, soft loaded, and sitting lower in front than most owners want. Replacing them fixes ride height and ride quality in one move, without spacers, without preload tricks, and without touching the factory live valve shocks.

Geiser +2.5" Springs — Our Primary Recommendation

The GEN 3 Ford Raptor +2.5" Geiser Spring Kit — Front and Rear is the one we point most customers to. Geiser builds springs for race trucks, and the +2.5" rate and height give the Gen 3 a level stance and a noticeably better ride with weight on board.

If you only want to change one end, the Geiser +2.5" Front Springs and Geiser Rear Springs are sold separately. Most people start with the fronts.

Eibach Pro-Lift-Kit — The Value Option

If the Geiser kit is more than you want to spend, the 2021-2024 Raptor Eibach PRO-LIFT-KIT Coil Springs (Front & Rear) is a genuine improvement over stock at a lower price. Also available front only and rear only.

Geiser plus 2.5 inch front and rear spring kit for the Gen 3 Ford F-150 Raptor Eibach Pro-Lift-Kit front and rear coil springs for the 2021-2024 Ford F-150 Raptor
Gen 3 Raptor Spring Option Coverage Best For
Geiser +2.5" — Front & Rear Both ends The complete fix, and our first recommendation
Geiser +2.5" — Front Only Front Levelling the nose, the most common starting point
Geiser — Rear Only Rear Trucks that carry weight or tow
Eibach Pro-Lift — Front & Rear Both ends Best improvement per dollar
Eibach Pro-Lift — Front Only Front Budget front levelling
Eibach Pro-Lift — Rear Only Rear Budget rear levelling

Billet Front Upper Arms, Tie Rods & Top Hats

Why Billet Aluminum Instead of Stamped Steel?

Factory suspension arms are stamped steel with rubber bushings. Rubber bushings bind as the suspension cycles — they fight the shock instead of letting it work, and they load the mounting points every time the arm moves through its arc. They also wear out, and when they do the only fix is a whole new arm.

Our billet parts are CNC machined from 6061-T6 aluminum and run serviceable uniballs or Ultra-Flex joints. They do not bind, they let the shock do its job, and when the joint eventually wears you replace a low-cost bearing instead of the entire component.

Billet Upper Control Arms

The Gen 3 Raptor Billet Upper Arm Kit — Stock Length is a direct bolt-on replacement for the factory upper control arm and the part we pair with new springs on nearly every build. Stock length means no change to track width and no fender work, but you get corrected geometry, a serviceable uniball, and an arm that will not fold. If you want a fully fabricated alternative, the Fabricated Upper Arm Kit covers 2019-2025 applications.

Half Tie Rods and Support Sleeves — Buy Them Together

Factory Raptor tie rods bend. They have bent on every generation and the Gen 3 is no exception, especially on 37s. The pairing we recommend at this stage is the Billet Half Tie Rod Kit together with the Tie Rod Support Sleeve (16mm). The half tie rod replaces the vulnerable inner half with billet aluminum; the support sleeve reinforces the remaining factory section against bending. Together they cover the whole assembly for far less than a full replacement.

If you are already running real desert speed, skip ahead to the Full Billet Tie Rod Kit, which replaces the complete assembly.

Ford Raptor billet half tie rod kit for Gen 1, Gen 2 and Gen 3 Raptor steering upgrade
Billet half tie rod plus support sleeve — the sensible steering upgrade before you commit to a full billet assembly.

Heavy Duty Billet Top Hats — The One to Buy

The factory front shock top hat is a known failure point on hard-used Raptors, and it is the part we get the most calls about. Our answer is the Heavy Duty Billet Top Hat — Stock Height. It is CNC machined from 6061-T6 aluminum and runs the larger FK WSSX14T uniball instead of the standard bearing — more load capacity, a longer service interval, and far more margin when the front end takes a big hit.

If your Gen 3 Raptor sees dirt at all, buy the heavy duty version. The price difference over the standard top hat is small compared to what a failed upper shock mount does to the rest of the front end. The Standard Billet Top Hat — Stock Height uses the same billet housing with the smaller FKS12T uniball, and is the right pick only for street-driven and light-duty trucks.

Foutz Motorsports heavy duty billet top hat for the 2021-2025 Gen 3 Ford Raptor with FK WSSX14T uniball Gen 3 Raptor heavy duty billet aluminum top hat installed on the factory front shock upper mount

Heavy duty top hats are also available with built-in preload lift. For 2021-2023 trucks, the Heavy Duty 1.5" Lift Top Hat (Phase 1) and Heavy Duty 2" Lift Top Hat (Phase 2). For 2024 and newer, the Heavy Duty 1" Lift (Phase 1) and Heavy Duty 1.5" Lift (Phase 2).

One more small part worth adding here: the Lower A-Arm Slot Block Kit locks your alignment shims so camber does not walk after a hard hit. If you have ever come home from a trip with the alignment gone, this is why.

Gen 3 Raptor Bump Stop & Limit Strap Kits

Why Does a Gen 3 Raptor Need Aftermarket Bump Stops?

Because almost every expensive suspension failure happens at the ends of the stroke, not in the middle. When the suspension runs out of compression travel, the energy has to go somewhere — into the coil bucket, the lower arm pocket, the frame. When the shock tops out on the extension side, it slams the shock shaft and the upper mount.

A bump stop kit gives the suspension a progressive hydraulic cushion before it reaches metal. A limit strap stops it from ever fully extending. Together they protect everything you bought in steps one and two.

Rear Bump Stops First

Start at the back. The Gen 3 Raptor Rear Bump Stop Kit is tunable to your spring rate and how much weight you carry, which matters a lot on a truck that hauls fuel, tires and recovery gear. Add the Rear Limit Strap Kit to control the droop side and protect the rear shocks and links.

Then the Front Bump Stop Kit With Limit Strap

The Front Limit Strap & Bump Stop Kit for Stock Lower Arm is the complete front answer: hydraulic bump control on the compression side, a limit strap on the extension side, all bolted to your factory lower control arms. If you only need to stop topout, the Front Limit Strap Kit is the standalone version.

2021-2025 Ford Raptor rear bump stop kit for Gen 3 Raptor and Raptor R Gen 3 Raptor rear limit strap kit for the 2021-2025 F-150 Raptor

The Cheapest Suspension Insurance You Can Buy

Bump stops and limit straps cost a fraction of what they protect. A single coil bucket repair, a bent lower arm pocket, or a blown-out shock costs more than the front and rear bump stop and limit strap kits combined.

They also let you actually use the springs and arms you bought in the first two steps, instead of babying the truck to avoid a big hit.

Mid Travel Front Kit, Billet Rear Links & Panhard Bar

Gen 3 Raptor Mid Travel Front Suspension

This is where the truck stops being a modified Raptor and starts being a purpose-built desert truck. The Mid Travel Front Suspension Kit with Billet Upper Arm is our most popular Gen 3 Raptor suspension kit. It pairs our fabricated lower control arms with a CNC machined billet upper arm running a serviceable uniball, opens up front wheel travel, and lets the shock actually use its stroke.

If you prefer a fully fabricated front end, the Mid Travel Front Suspension Kit with Fabricated Upper Arm is the same architecture with a welded tubular upper. Either way, add the Front Sway Bar Kit for Fabricated Lower Arms, which is sized for the new arms. Mid travel keeps the truck at stock width with no fender modification.

Gen 3 Ford Raptor mid travel front suspension kit with fabricated upper and lower control arms by Foutz Motorsports
Mid travel is the single biggest change to how a Gen 3 Raptor covers rough ground at speed — without giving up the stock fenders.

Billet Rear Links and Panhard Bar

Do the rear at the same time. The Gen 3 Raptor's 5-link rear end is a good design held back by rubber bushings. The Billet Rear Lower Suspension Arms with Ultra-Flex Joints replace the factory links with machined billet aluminum running rebuildable joints that articulate without binding. If you prefer uniballs, the Billet Aluminum Rear Arms — Uniball Version covers both upper and lower links in one kit.

The panhard bar locates the rear axle side to side, and the factory unit is the weak link. The Billet Panhard Bar with Ultra-Flex Joint is the direct upgrade. For adjustable setups there is a Heim Joint version and a Johnny Joint version.

Gen 3 Ford Raptor billet aluminum rear lower suspension arms with Ultra-Flex joints 2021-2024 F-150 Raptor billet panhard bar with Ultra-Flex joint

Gen 3 Raptor Long Travel Rear Suspension

Two Different Kits — You Pick One or the Other

This is the part people get wrong, so read this carefully. Foutz builds two separate long travel rear suspension kits for the Gen 3 Raptor. They are alternatives. You choose one or the other — you do not run both.

The difference is where the shocks live, and that decides what happens to your bed.

Long Travel Rear Option Where the Shocks Mount What Happens to the Bed
Long Travel Rear Cantilever Kit Cantilever, under the bed Bed stays fully intact and usable
5-Link Rear Bed Organizer (Through-the-Bed) Up through the bed floor Shock towers occupy bed space by design

Option A: The Long Travel Rear Cantilever Kit

The Long Travel Rear Suspension Cantilever Kit gives the Gen 3 Raptor 19 inches of rear wheel travel using a cantilever linkage that keeps the shocks below the bed floor. The headline benefit: your bed stays completely intact and usable. No towers coming up through the floor, no cutting, no losing your cargo space.

If you want to carry spares and gear on top of that, add a standard bed organizer such as the Modular Bed Organizer, which mounts in the intact bed and configures for a spare tire, fuel jugs, a jack and recovery gear. That is the correct pairing — cantilever kit plus a bed organizer for storage. It does not pair with the through-the-bed shock kit.

Gen 3 Ford Raptor long travel cantilever rear suspension kit with 19 inches of travel and a fully usable bed
The cantilever kit delivers 19 inches of rear travel while leaving the bed completely intact and usable.

Option B: The Through-the-Bed Shock Kit

The 5-Link Rear Bed Organizer for 3.0x16 Coilover or 3.5x16 Bypass Shock is a different rear suspension kit, not an add-on. Here the shocks mount up through the bed floor into an integrated organizer structure, which is the traditional prerunner and chase truck layout. You give up bed space to the shock towers, and you get a rear end built around larger race shocks.

Choose this one if you are running big coilovers or bypasses and you are happy trading bed room for shock package. Choose the cantilever kit if you want the travel without giving up the bed.

Gen 3 Raptor 5-link rear bed organizer through-the-bed shock kit for 3.0x16 coilover or 3.5x16 bypass shocks
The through-the-bed kit is a separate rear suspension choice — shock towers come up into the bed by design.

There is also the Adjustable Rear Suspension Kit with fabricated trailing arms, Johnny Joints and a panhard bar if you want a fabricated rear end without going full long travel. Long travel builds should also add the 41.5" Long Travel Adjustable Panhard Bar, the Rear Link Frame Mount Gusset Kit and the Rear Axle Gusset Kit.

Gen 3 Raptor +3" Long Travel Front Suspension

If you have done everything above and still want more, this is the last jump. The +3" Long Travel Front Suspension Kit adds three inches of width per side and a substantial increase in front wheel travel over mid travel. It uses fabricated upper arms and is designed around aftermarket coilover and bypass packages.

Understand the trade before you buy: +3" requires fiberglass or bulged fenders and changes the truck's footprint. It is the right call for prerunners, chase trucks and dedicated desert builds — and overkill for a Raptor that also has to fit in a garage and a parking space. Trucks at this level should also be running the Fabricated Ultimate Strength Front Spindle Kit and the Full Billet Tie Rod Kit.

Chassis Reinforcement, Lift & Leveling

Where the Gen 3 Raptor Chassis Cracks

Three areas show up again and again on high-mileage desert Raptors: the front coil bucket, the lower control arm pocket, and the rear 5-link frame mounts. All three are fixable before they fail.

Up front, the Coil Bucket Reinforcement Plate Kit gets ahead of the problem; if yours is already damaged, the Fabricated Coil Bucket Replacement Kit repairs it properly. The Front Shock Tower Support Ring Kit stiffens the tower itself.

At the lower arm, the Lower Control Arm Pocket Replacement Kit restores a torn-out pocket and the Lower Arm Rear Pivot Reinforcement Brackets bolt on to prevent it. The Fabricated Lower Control Arms — Stock Width are also sold on their own as a direct replacement for bent or fatigued factory arms.

Lift and Leveling Without New Springs

New springs are the right way to set ride height, but if you have already sorted springs and want to fine-tune, the Front Leveling Collar Kit gives 1.5" or 2" of front lift by adjusting preload on the factory coilover — no spacer stacking, no topout damage. For 2024-2026 trucks there is a 3" Front Spring Collar Lift Kit. Out back, rear spring spacers level the stance in 1/2", 3/4" and 1" increments.

Staying on the factory lower arms? Use the Front Sway Bar Kit for Stock Arms.

Every Gen 3 Raptor Suspension Part, By Step

Product Step What It Does
Geiser +2.5" Springs — Front & Rear 1 · Springs The best first suspension upgrade on a Gen 3
Geiser +2.5" Springs — Front Only 1 · Springs Levels the nose, common starting point
Geiser Rear Springs Only 1 · Springs For trucks that carry weight or tow
Eibach Pro-Lift Springs — Front & Rear 1 · Springs Value alternative to the Geiser kit
Eibach Pro-Lift Springs — Front Only 1 · Springs Budget front levelling
Eibach Pro-Lift Springs — Rear Only 1 · Springs Budget rear levelling
Billet Upper Control Arm Kit 2 · Billet Machined uppers with serviceable uniballs
Billet Half Tie Rod Kit 2 · Billet Billet replacement for the vulnerable half
Tie Rod Support Sleeve — 16mm 2 · Billet Reinforces the factory rod, pairs with half kit
Heavy Duty Billet Top Hat — Stock Height 2 · Billet Larger WSSX14T uniball — the top hat for dirt
Heavy Duty Top Hat — 1.5" Lift (21-23) 2 · Billet HD mount plus 1.5" preload lift in one part
Heavy Duty Top Hat — 2" Lift (21-23) 2 · Billet HD mount plus 2" preload lift in one part
Heavy Duty Top Hat — 1" Lift (24+) 2 · Billet HD mount plus 1" preload lift, 2024 and newer
Heavy Duty Top Hat — 1.5" Lift (24+) 2 · Billet HD mount plus 1.5" preload lift, 2024 and newer
Standard Billet Top Hat — Stock Height 2 · Billet FKS12T uniball, street and light-duty use
Fabricated Upper Arm Kit 2 · Billet Welded tubular upper control arms
Lower A-Arm Slot Block Kit 2 · Billet Locks alignment shims so camber holds
Rear Bump Stop Kit 3 · Bump Stops Tunable rear bump control for your load
Rear Limit Strap Kit 3 · Bump Stops Controls rear droop, protects shocks and links
Front Limit Strap & Bump Stop Kit 3 · Bump Stops Controls compression and extension, stock arms
Front Limit Strap Kit 3 · Bump Stops Stops front shock topout
Mid Travel Front Kit — Billet UCA 4 · Mid Travel Adds front travel, keeps stock width
Mid Travel Front Kit — Fabricated UCA 4 · Mid Travel Fully fabricated mid travel front end
Front Sway Bar — Fabricated LCA 4 · Mid Travel Sized for the fabricated lower arms
Billet Rear Lower Arms — Ultra-Flex 4 · Mid Travel Rebuildable rear links that do not bind
Billet Rear Arms — Uniball 4 · Mid Travel Upper and lower billet links in one kit
Billet Panhard Bar — Ultra-Flex 4 · Mid Travel Locates the rear axle without deflection
Adjustable Panhard Bar — Heim Joint 4 · Mid Travel Adjustable axle centering
Adjustable Panhard Bar — Johnny Joint 4 · Mid Travel Adjustable axle centering, rubber-isolated
Long Travel Rear Cantilever Kit 5 · Long Travel Rear 19" rear travel, bed stays fully usable
5-Link Rear Bed Organizer (Through-the-Bed) 5 · Long Travel Rear Alternative kit — shocks mount through the bed
Modular Bed Organizer 5 · Long Travel Rear Pairs with the cantilever kit for tires and gear
Adjustable Rear Suspension Kit 5 · Long Travel Rear Fabricated rear end short of full long travel
Long Travel Panhard Bar — 41.5" 5 · Long Travel Rear Adjustable bar for long travel geometry
+3" Long Travel Front Kit 6 · +3" Front Maximum front travel, requires fender work
Fabricated Front Spindle Kit 6 · +3" Front Ultimate strength replacement spindle
Full Billet Tie Rod Kit 6 · +3" Front Complete billet steering assembly
Coil Bucket Reinforcement Plate Reinforcement Prevents coil bucket cracking
Fabricated Coil Bucket Replacement Reinforcement Repairs a damaged coil bucket
Front Shock Tower Support Ring Reinforcement Stiffens the front shock tower
LCA Pocket Replacement Kit Reinforcement Restores a torn-out lower arm pocket
LCA Rear Pivot Reinforcement Brackets Reinforcement Bolt-on prevention for the pocket
Fabricated Lower Control Arms Reinforcement Stock-width replacement for bent arms
Rear Link Frame Mount Gusset Kit Reinforcement Reinforces the 5-link frame mounts
Rear Axle Gusset Kit Reinforcement Strengthens the rear axle mounts
Front Leveling Collar Kit — 1.5" / 2" Lift Preload lift without spacer stacking
Front Spring Collar Lift — 3" Lift Maximum preload lift, 2024-2026
Rear Spring Spacer Lift Kits Lift 1/2", 3/4" and 1" rear levelling
Front Sway Bar — Stock LCA Sway Bar Sized for factory lower arms

Current pricing for every part above is on its product page. If you want a package quote for a full build, call us at (480) 718-9800 and we will put it together.

The Gen 3 Raptor Build Path, In Order

Almost every Gen 3 Raptor owner we talk to asks the same question: what is the right order. Here it is, exactly how we tell people to stage it.

Step 1 — Springs
Geiser +2.5" Springs, front and rear
Or front only to start
Eibach Pro-Lift as the value option
Step 2 — Billet Front
Billet Upper Control Arm Kit
Billet Half Tie Rod Kit
Tie Rod Support Sleeves
Heavy Duty Billet Top Hats
Lower A-Arm Slot Block Kit
Step 3 — Bump Stops
Rear Bump Stop Kit
Rear Limit Strap Kit
Front Bump Stop Kit with Limit Strap
Step 4 — Mid Travel
Mid Travel Front Suspension Kit
Sway Bar Kit for Fabricated Arms
Billet Rear Links
Billet Panhard Bar
Step 5 — Long Travel Rear
Cantilever Kit — bed stays usable
OR Through-the-Bed Shock Kit
Pick one, not both
Bed Organizer if running cantilever
Step 6 — +3" Wider Front
+3" Long Travel Front Kit
Fabricated Front Spindle Kit
Full Billet Tie Rod Kit
Fender work required

Most owners are happiest somewhere around step three or four. Steps five and six are for people building a dedicated desert truck, and there is no shame in stopping before them.

Gen 3 Raptor Suspension FAQ

What is the best first suspension upgrade for a Gen 3 Raptor?
New springs. Front and rear springs change ride height, ride quality and how the truck carries weight more than any other part at that price, and they set the baseline that everything else builds on. We recommend the Geiser +2.5" spring kit for the Gen 3 Raptor, with Eibach Pro-Lift-Kit coil springs as the value alternative. Most people who only want to change one end start with the fronts.
What is the correct build order for a Gen 3 Raptor suspension?
Springs first. Then billet front upper control arms along with half tie rods and tie rod support sleeves. Then rear bump stops followed by the front bump stop kit with limit strap. Then the full front mid travel kit together with billet rear links and a billet panhard bar. Then long travel rear suspension. If you still want more after all of that, the +3" wider front kit is the final jump.
What is the difference between the cantilever kit and the through-the-bed shock kit?
They are two separate long travel rear suspension kits and you choose one or the other — you do not run both. The Long Travel Rear Cantilever Kit mounts the shocks below the bed floor using a cantilever linkage, delivers 19 inches of rear wheel travel, and leaves the bed completely intact and usable. The 5-Link Rear Bed Organizer mounts the shocks up through the bed floor for 3.0x16 coilovers or 3.5x16 bypass shocks, which means the shock towers occupy bed space by design. Pick the cantilever kit if you want to keep your bed; pick the through-the-bed kit if you want the larger race shock package.
Can you run a bed organizer with the long travel cantilever kit?
Yes. Because the cantilever kit keeps the bed fully intact, you can add a standard bed organizer such as the Modular Bed Organizer to carry a spare tire, fuel jugs, a jack and recovery gear. That is the correct pairing. The cantilever kit does not pair with the through-the-bed shock kit, because that is a different rear suspension kit rather than a storage accessory.
How much rear wheel travel does the Foutz cantilever kit give a Gen 3 Raptor?
The Foutz Motorsports Long Travel Rear Suspension Cantilever Kit gives the Gen 3 Raptor 19 inches of rear wheel travel while keeping the truck at stock width and leaving the bed usable.
What years are the Gen 3 Ford Raptor?
The Gen 3 Ford F-150 Raptor covers 2021 through 2023, and the refreshed Gen 3.5 covers 2024 and newer. The Raptor R, introduced for 2023, uses the same chassis and suspension architecture. Most parts in this guide fit 2021-2025 Raptor and Raptor R; check each product page for exact year coverage, since a few lift and top hat parts are split between 2021-2023 and 2024+.
Should I buy the half tie rod kit or the full billet tie rod kit?
For most Gen 3 Raptors, buy the Billet Half Tie Rod Kit together with the Tie Rod Support Sleeve. The half kit replaces the vulnerable inner half with billet aluminum and the sleeve reinforces the remaining factory section, so the whole assembly is covered for far less than a full replacement. Move to the Full Billet Tie Rod Kit if you are running larger tires and real desert speed.
What is the difference between mid travel and +3" long travel on a Gen 3 Raptor?
Mid travel keeps the truck at stock width with no fender modification, adds meaningful front wheel travel, and is where most owners should stop. The +3" long travel front kit adds three inches of width per side, requires fiberglass or bulged fenders, and delivers substantially more travel. Mid travel comes first in the build order; +3" is the last jump for prerunners and dedicated desert builds.
Why does a Gen 3 Raptor need aftermarket bump stops if it already has factory bump stops?
The factory bump stops are sized for street use and a limited amount of off-road abuse. They do not provide the progressive hydraulic cushion needed at the speeds these trucks are capable of, and there is no limit strap at all to stop the shock from topping out on the extension side. An aftermarket bump stop and limit strap kit controls both ends of the stroke, which is where nearly all expensive suspension damage happens.
What is the difference between the standard and heavy duty billet top hat?
The uniball. The heavy duty billet top hat uses the larger FK WSSX14T uniball, while the standard version uses the smaller FK FKS12T. Both use the same CNC machined 6061-T6 billet housing, but the larger bearing in the heavy duty version carries more load, tolerates repeated big hits better, and goes longer between services. For any Gen 3 Raptor that sees dirt, the heavy duty top hat is the one to buy. The standard top hat is best suited to street-driven and light-duty trucks.
Do Foutz heavy duty billet top hats need to be serviced?
Yes. Billet top hats use a replaceable uniball pressed into the machined housing, and the uniball is a designed wear item. Heavy duty top hats use the FK WSSX14T uniball and standard top hats use the FK FKS12T. Both are stocked as low-cost replacement parts, so servicing a top hat means pressing in a new bearing rather than buying a whole new mount.
Are billet aluminum control arms better than the factory Raptor arms?
Yes, for off-road use. The factory arms are stamped steel with rubber bushings that bind as the suspension articulates, fighting the shock and loading the mounting points. Foutz billet arms are CNC machined from 6061-T6 aluminum and run serviceable uniballs or Ultra-Flex joints that move freely and are rebuildable — you replace a low-cost bearing rather than the whole arm.
Where does a Gen 3 Raptor chassis crack, and can it be prevented?
The three recurring areas are the front coil bucket, the lower control arm pocket, and the rear 5-link frame mounts. All three can be reinforced before failure with the coil bucket reinforcement plate, the lower arm rear pivot reinforcement brackets, and the rear link frame mount gusset kit. If damage has already happened, fabricated replacement kits are available for the coil bucket, the LCA pocket, and the rear link frame mounts.
Do Gen 3 Raptor suspension kits require professional installation?
Springs, bump stop kits, limit straps, top hats, lift collars, slot blocks and tie rods are bolt-on and can be done by an experienced DIY installer. Mid travel and long travel kits, fabricated spindles, and any part requiring welding should be installed by a professional shop. Any suspension work should be followed by an alignment. Call (480) 718-9800 if you want to know what a specific kit requires on your truck.
Are Foutz Motorsports Gen 3 Raptor suspension parts made in the USA?
Yes. Every Foutz upgrade is designed, laser cut, CNC bent, machined, MIG welded and finished in-house at our facility in Mesa, Arizona. American made, off-road proven since 1998.
What are shipping and lead times on Gen 3 Raptor suspension parts?
In-stock products typically ship within 48 hours. Items not currently in stock generally take 4 to 6 weeks for production and delivery. For stock status on a specific part, contact us at (480) 718-9800 or info@foutzmotorsports.com.

Built from Race-Proven Experience

Foutz Motorsports has been making off-road great since 1998. We built the first Ford Raptor to race the Baja 1000 in 2009, and our founder Greg Foutz has won countless races in production stock trucks. That is not marketing history — it is the reason we know where a Gen 3 Raptor is weak before most owners find out the hard way.

Every kit we make is engineered around how these trucks are actually used, then cut, bent, welded, machined and coated in our own shop in Mesa, Arizona. If you are not sure which parts fit your build or what order to do them in, call us. Our team has more hands-on experience with the Raptor family than anyone else on the planet.

Foutz Motorsports billet aluminum rear upper and lower suspension arms for Gen 3 Ford Raptor and Raptor R
Billet rear upper and lower arms — designed, machined and finished in-house in Mesa, Arizona.

Build Your Gen 3 Raptor

Shop the full 2021-2025 Gen 3 Raptor suspension lineup or call us about your build.

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