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Best Ford Bronco Suspension Upgrades: Lift Collars, Billet Arms, Bump Stops & +3" Long Travel

Foutz Motorsports · 2021+ Ford Bronco Suspension Guide

Best Ford Bronco
Suspension Upgrades:
Lift, Billet Arms & Long Travel

The 6th gen Bronco is a great trail truck that runs into the same limits every time it goes faster or bigger. Here is what to upgrade, in what order, and how to pick the right parts for your Bronco's suspension package.

Short Answer: What Are the Best Suspension Upgrades for a Ford Bronco?

Start with lift collars matched to your shocks, a billet tie rod upgrade, and bump stops with limit straps. Those three fix ride height, the most commonly bent part, and the hits that do the most damage.

From there, add billet upper control arms, then fabricated lower arms and billet rear arms. The +3" long travel front kit is the last jump for a dedicated desert build.

This guide covers the regular 2021 and newer Ford Bronco. Building a Bronco Raptor? See our Bronco Raptor suspension guide instead. Every Foutz part below is designed, machined, MIG welded and finished in-house in Mesa, Arizona.

The 2021 and newer Bronco brought independent front suspension to a body-on-frame Ford trail rig, and it works well. It is still a production truck built to a price. Push it harder and the weak spots show up fast: factory tie rods that bend, rubber bushings that bind, a front end that tops out on the shock, and a rear axle that hits hard at full compression.

Before you buy anything, know which shocks your Bronco has. Some of our parts are built for trucks on the factory Bilstein shocks with the Sasquatch package, and some are built for trucks with the HOSS 3.0 suspension and factory Fox shocks. Each product below says which one it fits.

Lift and Level: Collars and Spacers

We lift the Bronco with collars that go under the spring, not blocks on top of the shock. A collar under the spring adds preload to the factory spring and raises ride height while the shock stays where Ford put it. A block on top moves the whole shock down, lets the suspension droop farther than it was designed to, and puts bind on the ball joints and CV joints. Our lift collars vs. top spacers guide explains the difference in detail.

Your Bronco's Shocks Front Rear
Sasquatch package, factory Bilstein 1" Front Leveling Kit or 1.5" Front Leveling Kit 1" Rear Spring Spacer or 1.5" Rear Spring Spacer
HOSS 3.0, factory Fox HOSS 3.0 Spring Collar Lift Kit — 1.5", 2" or 2.5" of lift

On Sasquatch Broncos, the machined aluminum front collar levels the nose with the rear, and the aluminum rear spacers add rear ride height while keeping the factory coil springs. On HOSS 3.0 Broncos, the collar keeps the factory springs and Fox shocks and lets you choose how much lift you want. Planning bigger tires? Pair your lift with the rear bump stops in step three.

Foutz Motorsports Ford Bronco HOSS 3.0 spring collar lift kit
The HOSS 3.0 spring collar sits under the factory spring and adds preload to raise the truck.

Bronco Tie Rods: Fix the Part That Bends

Every steering input and every hit to a front tire goes through the tie rods, and factory Bronco tie rods bend. Like the lift, the right kit depends on your suspension package.

For Broncos with standard tie rods, the Bronco Billet Half Tie Rod Kit moves the outer joint to a 7/8" FK rod end on a CNC machined 6061-T6 aluminum tube, and pairs with the Bronco Tie Rod Support Sleeve (14mm). For HOSS 3.0 Broncos, the HOSS 3.0 Billet Half Tie Rod Kit is built around the 16mm stock inner tie rod shaft, with the matching HOSS 3.0 Tie Rod Support Sleeve (16mm).

The half kits intentionally keep the factory inner tie rod. That keeps load out of the steering rack and leaves a serviceable link you can swap on the trail. For maximum strength, the Bronco Billet Tie Rod Kit replaces the full assembly with 7/8" FK rod ends at the spindle and 3/4" FK rod ends at the rack. Read more in Why Off-Road Tie Rods Bend.

Foutz Motorsports billet half tie rod kit for the 2021 and newer Ford Bronco
The billet half tie rod kit upgrades the outer joint and keeps the factory inner tie rod.

Bump Stops and Limit Straps

The hardest hits a Bronco takes are at the ends of its travel. At full droop, the shock is the only thing stopping the wheel, so the shock and its top mount take every top-out. At full compression, the axle slams into a rubber stop. Bump stops and limit straps put a defined stop at both ends.

Up front, the Bronco Front Limit Strap & Bump Stop Kit works with the factory lower arm. Two 9" limit straps stop the front at full droop and a frame-mounted bump stop can catches it at full compression.

At the rear, there are two options. The Bronco Adjustable Rear Bump Stop Kit is bolt-on and built for FOX, ADS or Carbon hydraulic bump stops, with height adjustment that helps when running larger tires. The Bronco Rear Hydraulic Bump Stop Kit installs into the factory spring buckets with minimal modification and uses ADS or FOX bump stops with 2" of travel. See our bump stop guide and limit strap guide for how they work.

Ford Bronco front limit strap and bump stop kit for the stock lower arm Ford Bronco adjustable rear hydraulic bump stop kit installed next to the rear coil spring

Billet Upper Control Arms

The upper arm sets the caster and camber of the front wheel, and both change when you lift the truck. The Bronco Billet Aluminum Upper Arm Kit — Stock Length is CNC machined in-house with a 1.25" FK uniball at the spindle and 7/8" FK rod ends at the frame, so your alignment shop can adjust both. It works with the stock spindle and bolts on directly. If you prefer a welded arm, there is a Fabricated Upper Arm Kit too.

While you are in there, the Bronco Lower A-Arm Slot Block Kit locks your alignment so camber does not walk after a hard hit, and the Lower Arm Rear Pivot Reinforcement Brackets strengthen the lower arm mounts.

Foutz Motorsports billet aluminum upper control arm for the 2021 and newer Ford Bronco
Billet upper arms with adjustable rod ends at the frame for caster and camber.

Fabricated Lower Arms and Billet Rear Arms

Fabricated Lower Control Arms

The Bronco Fabricated Lower Control Arms — Stock Length are 4130 with a 1.5" uniball at the spindle and 1" uniballs at the frame. They work with the factory spindle and factory coil-over, and have steering stops matched to the spindle to protect the steering rack.

They are also built for what comes next. The arms are ready for a bypass shock, a front bump stop and our sway bar. For the sway bar, choose the Bronco Sway Bar Kit for Fabricated Lower Arm, which uses a 1.25" diameter bar and includes lower arm pivot reinforcement brackets, or the Sway Bar Links to keep the factory bar. Adding a bypass shock later takes the Bronco Fabricated Front Bypass Shock Mount Kit and our FMI-specific bypass shock; the mounts may not work with other off-the-shelf bypass shocks.

Billet Rear Arms and Panhard Bars

The rear links locate the axle every time it moves, and the factory rubber bushings bind as it articulates. The Bronco Rear Suspension Kit — Billet Aluminum Rear Arms replaces the uppers and lowers with machined billet arms on 1" FK uniballs. They fit the stock mount locations, and the upper arms carry an aluminum ball post for the factory suspension travel sensor. The upper and lower arms are also sold separately.

A lift moves the rear axle off center. To put it back, choose the Billet Panhard Bar with Ultra-Flex Joint, or an adjustable panhard bar in Heim joint or Johnny Joint versions. Our panhard bar guide compares all three.

Foutz Motorsports fabricated stock length lower control arm installed on a Ford Bronco Foutz Motorsports billet aluminum rear upper and lower arms installed on a Ford Bronco

Bronco +3" Long Travel Front

The Bronco +3" Long Travel Front Suspension Kit makes every front component 3" longer than stock per side, adding 6" of total front track width and about 15% more wheel travel. It uses fabricated 4130 upper and lower arms, a bypass shock tower and extended 4340 half shafts that work with the stock CV joints, and it keeps the stock coil-over location. It can keep the Bronco's electronic disconnect sway bar or run our sway bar kit.

This is not a bolt-on kit. The bypass shock tower and bump stop weld to the frame, fiberglass front fenders are required because stock Bronco fenders won't clear the tire, and the truck needs an alignment from a shop that knows long travel. You don't have to do it all at once: start with the arms and add the bypass shock, bump stop and limit straps later. Read more in Mid Travel vs. Long Travel.

Foutz Motorsports +3 inch long travel front suspension kit with bypass shock on a 6th gen Ford Bronco
The +3" kit adds 6" of front track width and about 15% more front wheel travel.

Bronco Protection and Known Problems

The front differential mount. The driver side front differential frame bracket is a known crack point on the Bronco. Our post on the cracked Bronco front differential mount covers the Ford TSB and the fix.

Skid plates. The Bronco Skid Plate, Rear Differential Skid Plate and Fuel Tank Skid Plate cover the underside.

Rear shocks and links. Rear shock skids come in two versions, one for Sasquatch and base shocks and one for the HOSS 3.0 shock. The Rear Shock Guard Mud Flap Kit blocks roost from the front tires, and the Rear Lower Arm Frame Guard with HDPE Slide protects the rear link mounts.

Match Your Parts to Your Shocks

The most common Bronco ordering mistake is buying a part for the wrong suspension package. Check whether your Bronco has the Sasquatch package with Bilstein shocks or HOSS 3.0 with Fox shocks before you order lift collars, tie rods or rear shock skids.

Not sure? Call us at (480) 718-9800 and we will help you sort it out.

The Bronco Build Path, In Order

Step 1 — Lift & Level
Sasquatch: front collars + rear spacers
HOSS 3.0: spring collar lift kit
Step 2 — Tie Rods
Billet half tie rod kit for your package
Matching support sleeve
Or the full billet tie rod kit
Step 3 — Bump Stops
Front limit strap & bump stop kit
Adjustable or hydraulic rear bump stops
Step 4 — Upper Arms
Billet upper control arms
Lower A-arm slot block kit
Pivot reinforcement brackets
Step 5 — Lower & Rear Arms
Fabricated lower arms + sway bar
Billet rear arms
Panhard bar to re-center the axle
Step 6 — +3" Front
+3" long travel front kit
FMI-specific bypass shock
Fiberglass fenders required

Current pricing for every part is on its product page. Most owners are happy around step three or four, and step six is for dedicated desert builds. If you want a package quote, call us at (480) 718-9800.

Ford Bronco Suspension FAQ

Do these parts fit the Bronco Raptor?
No. This guide covers the regular 2021 and newer Ford Bronco. The Bronco Raptor has its own parts; see our Bronco Raptor suspension guide.
Which lift kit fits my Bronco?
It depends on your shocks. Broncos with the Sasquatch package and factory Bilstein shocks use our 1" or 1.5" front leveling kits and 1" or 1.5" rear spring spacers. Broncos with HOSS 3.0 and factory Fox shocks use the HOSS 3.0 Spring Collar Lift Kit in 1.5", 2" or 2.5".
Why use a collar instead of a spacer on top of the shock?
A collar under the spring adds preload and raises ride height without moving the shock. A spacer on top moves the whole shock down, which lets the suspension droop past where it was designed to and puts bind on the ball joints and CV joints.
Which Bronco half tie rod kit do I need?
Broncos with standard tie rods use the Bronco Billet Half Tie Rod Kit with the 14mm support sleeve. Broncos with HOSS 3.0 use the HOSS 3.0 Billet Half Tie Rod Kit, built around the 16mm stock inner tie rod shaft, with the 16mm support sleeve.
Can I keep my factory sway bar with fabricated lower arms?
Yes, with our sway bar links for the stock sway bar and fabricated arms. Or replace it with our Bronco sway bar kit for the fabricated lower arm, which uses a 1.25" diameter bar.
Is the Bronco +3" long travel kit bolt-on?
No. The bypass shock tower and bump stop weld to the frame, fiberglass front fenders are required, and a professional fabricator is recommended. Have the truck aligned afterward by a shop familiar with long travel.
Can I use any bypass shock on Foutz Bronco arms?
The bypass mounts are designed for our FMI-specific bypass shock and may not work with other off-the-shelf bypass shocks. Contact us for bypass shock fitment.
Are Foutz Motorsports Bronco parts made in the USA?
Yes. Foutz parts are designed, machined, MIG welded and finished in-house in Mesa, Arizona.

Build Your Bronco

Shop Foutz Motorsports Bronco suspension or call us about your build.

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